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Sheet Former

Model: IMT-CP Series
 
The paper sheet former is an experimental device that forms paper pulp and performs rapid vacuum drying. In the laboratory, after various fibers such as plants and minerals are cooked, beaten, and screened, the slurry is dehydrated in a standard manner, and then put into a molding cylinder. After stirring evenly, it is quickly filtered and formed to obtain a sheet, which is then processed in the molding cylinder. Vacuum drying is performed on the dryer of the machine, and the resulting sheet can be used as a paper sample for further physical testing.
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The paper sheet former is an experimental device that forms paper pulp and performs rapid vacuum drying. In the laboratory, after various fibers such as plants and minerals are cooked, beaten, and screened, the slurry is dehydrated in a standard manner, and then put into a molding cylinder. After stirring evenly, it is quickly filtered and formed to obtain a sheet, which is then processed in the molding cylinder. Vacuum drying is performed on the dryer of the machine, and the resulting sheet can be used as a paper sample for further physical testing.


Applications

Pulp, Paper, other


Features

● The homogenizer has a water adding limit switch. When the water level reaches the limit switch, it will automatically stop adding water to avoid water overflow.

● Homogenization method: air jet homogenization + manual homogenization plate homogenization.

● Equipped with a white water circulation system to reuse water resources.

● Heating and drying temperature can reach up to 120 ° C.

● Drying method: Heating disk heating, fast heating speed, ensuring that the temperature of the heating surface of paper -like contact is uniform.


Standards

GB 24324 , QB 3703, ISO 5269-2, ISO 5269-3, TAPPI T 205


Parts introduction

· Molding size

The molding size of the regular model is Ø200 mm paper pattern. It can be customized into square paper patterns ranging from 200 × 200 mm to 500 × 500 mm, or larger. It can also be customized into rectangular paper patterns with little difference in aspect ratio.

· Dryer

Normally equipped with 1-2 dryers, multiple dryers or no dryers can be equipped according to customer needs.

· Pneumatic lid closing

For sheet formers that mold large-size paper patterns, the closing covers of the homogenizing section and drying section will be heavy, and will be equipped with pneumatic opening and closing functions for easy use.

· Vacuum flow

When forming large-size paper patterns, forming paper patterns with high weight or high pulp viscosity, a vacuum pump will be added to increase the vacuum flow rate to ensure the effect and efficiency of vacuum filtration.

· Vacuum flow control

If the vacuum filtration flow is large and the pressure is too high, it will affect the formed paper pattern. You can add a vacuum flow classification switch to control the vacuum flow to adjust the vacuum pressure and ensure the consistency of the molding effect.


Material

Material of homogenizer and dryer: 304 stainless steel is commonly used, aluminum alloy is optional.



Specifications

model

IMT-CPY202

IMT-CPY202A

IMT-CPY201

IMT-CPY201A

IMT-CPY200

IMT-CPY200A

Homogenizer and dryer materials

304 SS

AL alloy

304 SS

AL alloy

304 SS

AL alloy

Molding size

Round Ø 200 mm

Maximum water level of homogenizer

350 mm

Homogenizer capacity

11 L

Mesh number

80, 100, 120, 200, 300, 400, 500 comes standard with one of the meshes, equipped according to different fiber characteristics

Molding weight range

The minimum molding weight is 5g, and the maximum thickness can achieve sheet materials of about 20mm. The specific weight and thickness depend on the type of fiber.

Evenness

The paper uniformity can reach about 96%, depending on the type of fiber.

Dryer quantity

2

1

Max. heating temperature

120℃

Maximum vacuum degree

-95 kPa

Vacuum pump quantity

1

White water pumping flow

Equipped with stainless steel water pump rated 2 m2/h, 370W.

Optional features

●Touch screen control to realize partial automatic operation ●Vacuum flow classification switch

Rack material

304 stainless steel

Power supply

220 VAC, 50 Hz

Rated power

4 kW

2.4 kW

0.8 kW

Dimensions (L×W×H)

1680 × 760 × 1470 mm

1230 × 760 × 1470 mm

Weight (approx.)

310 kg

285 kg

235 kg

220 kg

225 kg

210 kg


Customized model

The following models are custom-made models that our company often makes, and the parameters of the main features have been listed for reference. Sheet formers can be customized with other sizes and functions.


model

IMT-CPY302S

IMT-CPY301S

IMT-CPF202S

IMT-CPF311S

IMT-CPF401S

IMT-CPF520S


Homogenizer and dryer materials

304 SS


Molding size

Ø 300

Ø 300 mm

200 × 200

310 × 310

400 × 400

520 × 520


Maximum water level of homogenizer

350 mm


Homogenizer capacity

24.7 L

24.7 L

14 L

33.6 L

56 L

94.6 L


Vacuum pump quantity

2

1

2

1

1


Max. heating temperature

Usually the maximum temperature that can be set is 120°C, and a higher set temperature can be customized, up to 200°C.

Usually the maximum temperature that can be set is 120°C, and a higher set temperature can be customized, up to 200°C.

Vacuum pump quantity

2

2

1

2

3

3


White water pumping flow

4 m2/h

4 m2/h

2.7 m2/h

4 m2/h

6 m2/h

8 m2/h


Power supply

Typically single phase power supply 220 VAC, 50 Hz. If the power is too high, three-phase power 380 VAC, 50 Hz will be considered.


Rated power

Usually the power is relatively large, and the power is determined according to the actual situation.




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Phone : +86-138-2926-8882
E-mail : imttest@163.com
Whatsapp : +86-138-2926-8882
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    Phone : +86-138-2926-8882
    E-mail : imttest@163.com
   Whatsapp : +86-138-2926-8882
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